Via James Nicoll, the number that causes the cost of orbital flight to, well, skyrocket.
For a SSTO boosteer using LH2 fuel and LO2 oxidizer, 92% of the take-off weight will be fuel. That leaves 8% for the rocket and everything else in it.
That’s a steep climb. Every single pound of anything brought on board means the ship needs to also accomodate almost 12 more pounds of fuel. And of course it does that by having a bigger, and therefore heavier, fuel tank, and thus needing to accomodate even more fuel.
You can save some fuel (and thus needed fuel capacity) by ditching parts of your ship as soon as they’re no longer needed to get you the rest of the way to orbit rather than bring them the whole way up, but those bits need to be replaced if you want to make another trip.
Add to that the fact that the structural strength needed to stand up to several g’s at takeoff and thousands of degrees of frictional heat at reentry, and complete self-contained ecosystems and/or consumable oxygen, water and food all tend to be kind of heavy, and what you’ve got is an assurance that anything you ride to orbit is going to be massive and expensive.
And it’s never going to get much better. We’re never going to get a better fuel for leaving Earth, not in our present society.
Don’t we already have something better than chemical fuel?
Of course not, and we never will. Our fearless leaders, and their licensed friends in the nuclear industry, have much better fuel to work with, but you can be sure that we will never get our hands on it without major political changes. The problem is that anything that’s good for making a rocket go is also good for blasting stuff on Earth. Getting propellant to shoot out of the back of the rocket involves lots of heat applied to that propellant, causing pressure to get really high and forcing lots of propellant out of the rocket nozzle at high speed. Getting buildings to fall down involves lots of heat applied to a bomb casing, causing pressure to get really high and forcing lots of hot air and hot bomb casing parts and hot bomb explosive parts to go flying at high speeds to knock down, melt, shred, and otherwise ruin whatever they encounter before their energy dissipates.
Lots of heat is also a good way to ruin water treatment plants, bridges, railroads, and other things that people for miles around depend on to keep them supplied with the necessities of life.
This leads democratic governments and tyrants alike to enact laws requiring the unwashed masses to keep their mitts off of anything that can release significantly more energy per pound or more energy per liter than gasoline. So we’re stuck with the chemical fuels, and it’s only the government and their heavily restricted set of license holders that get to play with the good stuff. And we all know how efficiently they bring down costs over time.
So what can be done?